Cement production is vital for the rapid economic development of any country. India is actually one of the largest producers of Cement. India holds the unique distinction of having an installed capacity of 500 million tons per annum with a production of 298 million tons per annum. Andhra Pradesh is the largest producer of cement followed by Rajasthan, Karnataka, Madhya Pradesh and Kerala.
Cement is an essential part of the modern infrastructure and used extensively in bridges, roads, commercial and government buildings, airports, railway stations, etc. some of the leading cement brands in India are JK super cement, ACC cement, Kamdhenu cement, Ultra tech cement and Wonder cement.
Wonder cement has made a name for itself in a very short span of time. Wonder cement manufacturers have been producing some of the finest quality cement over the last few years. The brand produces both OPC (Ordinary Portland cement) and PPC (Portland Pozzolana Cement) cement.
- Portland Pozzolana Cement: Portland Pozzolana Cement has been projected as the product of the future. It is basically prepared by a fully-automated dry manufacturing process. The technology used is always cutting-edge. Quality assurances are there at all stages of the manufacturing with the help of a Robotic (Polab) system. The cement is manufactured by inter-grinding well-burnt OPC clinker with gypsum and pozzolanic materials. The common gypsum and pozzolanic materials are power station fly-ash or siliceous earths. Ideal applications of Portland Pozzolana Cement are plaster 7 brick work, marine work, Mass concrete work and RCC work in residual and construction.
- Ordinary Portland cement: Ordinary Portland cement manufacturing also uses a fully-automated dry manufacturing process. The technology used is state of the art with a rigid quality assurance system in place at all the stages with the help of a robotic system. The product has a wide range of specifications to fulfill various applications like general-purpose ready-mixes, dry lean mixes and even high strength pre-cast and pre-stressed concrete. Ordinary Portland cement is available in two grades OPC-43 grade and OPC-53 grade. Suitable applications of Ordinary Portland cement are high rise buildings, commercial and industrial complexes, roads, runways, bridges and flyovers, heavy defense structures, etc.
Advantages of Portland Pozzolana Cement-
• The cement is more resistant to the attack of sulfates, alkalis, chlorides and chemicals.
• The concrete is highly reliable due to the lower level of permeability of water.
• The cement is fine in nature making it better for developing cohesion with aggregates resulting in dense concreteness.
• The compressive strength of the concrete is increased because of the low water-cement ratio.
• Better surface finish, reduced heat of hydration and better working ability.
Advantages of Ordinary Portland cement-
• Corrosion is a major problem in open cement. With Ordinary Portland cement, the low level of chloride content helps in reducing corrosion of large structures in adverse environments.
• The concrete formed from this cement is highly durable and sound due to the presence of low quantities of chlorides, alkalis, magnesia and free lime in its composition.
• Cement consumption can be significantly reduced while developing concretes made up of M15, M20, M25 and M35 because of high strength.
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